CICEL Installs Horizontal Evaporation Coating Machine for Helmet Visors in Mexico

Ingenieros de CICEL han completado con éxito la instalación y puesta en marcha in situ de una máquina horizontal de recubrimiento por evaporación en la planta productiva de un cliente mexicano. La máquina, modelo CCZK-1200EW, fue diseñada especialmente para recubrimiento de viseras para cascos , representa otro hito en la expansión continua de las apparatus revestimenti vacui exportaciones de la empresa a América.

Installationem et commissionem in loco

Durante la fase de instalación, los ingenieros de CICEL coordinaron estrechamente con el equipo local para finalizar el montaje de la máquina, las pruebas de fugas del sistema de vacío y la puesta en marcha completa dentro del cronograma previsto. La implementación incluyó la alineación precisa de la fuente de evaporación, la calibración del sistema inteligente de control PLC y la verificación del mecanismo de rotación planetaria multieje. Tras pruebas rigurosas, la máquina demostró un rendimiento estable bajo vacío y una uniformidad constante del recubrimiento en lotes repetidos, cumpliendo todos los estándares de producción exigidos por el cliente.

The project also included comprehensive operator training. CICEL's engineering team guided local technicians through standardized operating procedures, routine maintenance schedules, and common fault diagnostics, ensuring the customer's staff can operate and maintain the equipment independently and reliably .

CCZK-1200EW: Custom Horizontal Evaporation Coating Machine for Helmet Visor

The CCZK-1200EW horizontal evaporation coating machine, a type of evaporation coating machine ,is purpose-built for optical coating of helmet visors, including motorcycle helmet visors, safety industrial helmet shields and sports protective visors. This unit features a customised vacuum chamber designed according to customer requirements. Transparent polycarbonate visors have strict requirements for optical clarity, scratch resistance and consistent color, which makes ordinary general-purpose vacuum coating machines unable to deliver stable results.

Haec machina horizontalis pro recubatione per evaporationem varia optima conformationes pro productione visorum habet:

• Camera vacuum horizontalis extensa, quae onerare iugiter magnos fasciculos formarum curvarum pro visoribus galeae faciliorem reddit;
• Fontes evaporationis ad efficacitatem altam, qui velocitatem depositi controllabilem pro tenuibus pelliculis opticis praebent;
• Unitas exhaustiva vacuum ad altam perficientiam, quae tempus exhaustus breviat et producentiam horariam augent;
• Systema intelligentis PLC, quod multas recetas recubationis servat ad cito inter diversa genera visorum commutandum;
• Systema fixurae planetariae ad mensuram, quod uniformitatem pelliculae in superficiebus curvis visorum conservat.

Compared with conventional coating equipment, the CCZK-1200EW helps lower batch color deviation and boost finished product yield. For helmet manufacturers, this can reduce material waste and support more stable product quality, bringing practical value for businesses supplying protective helmets to North American markets. The evaporation process on this machine can create functional or decorative thin films on plastic visors while preserving the original optical transparency of the substrate. Click to view the coating workflow for helmet visors.

Solving Nucleus Pain Points for Helmet Visor Manufacturers

Manufacturers of protective helmet visors often encounter common production challenges. Traditional coating processes may experience inconsistent film thickness on curved surfaces, longer cycle times, limited repeatability across batches, and relatively low yield. Such issues can raise production costs and result in parts that do not pass optical inspection.

Machina pro recubriendo per evaporationem horizontali CCZK-1200EW adiuvat minuere has difficultates per structuram camerarum et dissignationem processus optimatas. Adoptans dispositionem horizontalis camerarum, systema creat spatium internum amplum ad ordinandum fixuras visorum, quod simplificat onerandum et deonerandum fixurarum visorum durante operationibus productionis quotidianis. Suum systema vacuum fidele subministrat condiciones initiales constantes pro singulis cyclis recubriendi, minuens fluctuationes causatas per perfomantiam instabilem evacuationis. Parametri evaporationis programmabiles iuvant fabricam ad reproducentes effectus pellicularum similes inter partus. Operatoribus licet salvare et invocare diversas recetas recubriendi secundum specificaciones productorum, breviando tempus praeparationis inter mutationes productorum. Machina pro recubriendo per evaporationem potest operari pro recubriendo speculorum reflectentium, pro recubriendo tincto semitransparenti, et pro aliis stratis functionalibus pro visoribus galeae ad implendum varia necessaria productionis. Haec flexibilitas eam idoneam facit pro fabricantibus qui habent multos stilos visorum galeae et diversos requisitos pro finitione superficiei.

CICEL Global Vacuum Coating Equipment Support

Demand for high-performance helmet visors keeps growing across North and Latin America, driven by motorcycle culture, industrial workplace safety regulations and outdoor sports. More and more local manufacturers are upgrading their surface finishing lines, replacing outdated coating equipment with stable vacuum evaporation coating systems.

The successful commissioning of the CCZK-1200EW horizontal evaporation coating machine in Mexico marks another solid step for CICEL in the Latin American protective equipment market. We keep optimizing vacuum coating equipment to match the unique needs of helmet visor production, helping local manufacturers improve product competitiveness and meet regional quality standards.

Nos non solum machinas pro vacuum coating finitas supplemus. CICEL praebet completam technicam servitium transmarinam, quae includit investigationem loci ante expeditionem, consultationem productionis, installationem in situ, commissioning, formationem operatorum, et consultationem tecnicam diuturnam. Hoc felix opus installationis in Mexico est alter exemplum nostri transmarini supportis turnkey pro fabricantibus visorum galeae in Americae meridionalis et septentrionalis mercatu.

Si quaeris solutiones fideles pro vacuum coating visorum galeae aut aliorum plasticorum partium opticarum, salve ad nostrum turmam venditionum ut scias plus de machina CCZK-1200EW pro horizontali evaporatione coating et de tota nostra serie apparatus pro vacuum evaporatione coating.