Automatic UV Spraying & Curing Line

Modular Integration
Full-automatic Spraying
Integrated Sealing Design

Introduction

Fully automatic UV spraying and UV curing integrated production line, integrates full processes of loading, cleaning, Automatic spraying, IR leveling, curing and unloading, can be connected with vacuum coating machine to complete product surface protection, brightening ,colorful and wear-resistant treatment

Core Technology

■ Modular design, free combination of functional units

■ Variable frequency speed control conveying, stable operation, suitable for multi-size workpieces

■ High-energy UV lamp curing, precise wavelength and stable effect

■ Waste gas purification system, compliant with environmental emission standards

Core Advantages

■ Full-process automation, 300% increase in capacity

■ Precise spraying, uniform film thickness without sagging and particles

■ UV light second-level curing, instant curing after spraying, no standing drying required

■ Dust-free closed design, High paint utilization rate, environment-friendly and material-saving

Basic Configuration

Conveyor Line Structure	Floor track line				Suspension line
Spraying Method	Fixed frame spray gun				Disc electrostatic spraying
Model	CCZK-UV50A	CCZK-UV80A	CCZK-UV150A	CCZK-UV250A	CCZK-HL50M	CCZK-HL80M
Conveyor Length	50m	80m	150m	250m	50m	80m
Power Load	127KW	135KW	285KW	305KW	120KW	150KW
Landing Area	L25m*W15m	L35m*W15m	L45m*W15m	L45m*W20m	L25m*W15m	L35m*W15m
Spindles Rotors and Chain	Aluminum alloy rotor，spindle pitch 50.8mm/38.1mm Quenched chain				Hook spacing 200mm Quenched chain
Coating Colors	Transparent Gloss, Transparent Matte, Colorful UV, Anti-fingerprint Colorless
Coating Films	UV wear-resistant coating, UV brightening coating, AF anti-fingerprint UV coating, protective topcoat; Coating hardness 2H~6H, wear-resistant, scratch-resistant and sweat-resistant after curing
Functional Modules	Electrostatic precipitation booth; Flame treatment booth; Ion treatment booth ;Primer spray booth; Intermediate coat spray booth; Top Coat spray booth; IR leveling booth; UV curing booth; Excimer laser curing booth; LED curing booth; Cooling booth
AHU Fresh Air System	Air supply system;Exhaust system Air filtration system (pre-filter, medium-efficiency filter, high-efficiency filter, triple-effect filter) Constant temperature and humidity system
AHU Fresh Air System
Painting Effect	Multiple colors and finishes available: high-gloss, matte, soft-touch, semi-transparent
Remark	The specific configuration size can be designed according to customer's coating product requirements

Application

Widely used in 3C electronic casings, mobile phone glass covers, automotive interior parts, plastic parts, cosmetic accessories, PVD coated product post-processing parts, lighting plastic parts, and daily decorative plastic parts, it can present rich colors and form a uniform and dense film layer.