HMDSO SIO PVD Vacuum Metallizing Machine

High Reflectivity Coating
Planetary Revolution & Rotation Structure
One-step Aluminizing &Protective Film Coating

Introduction

Upgraded based on ordinary evaporation coating machine, integrated vacuum evaporation coating and HMDSO plasma polymerization deposition technology, completes the overlapping coating of metal reflective layer and silicone oil protective film for automotive lamp reflectors at one time, replacing traditional spraying process.

Core Technology

■ Two-in-one process of aluminum coating + HMDSO silicone oil protective film, completed synchronously in vacuum chamber

■ Fully automatic vacuum closed-loop control, precise and controllable thickness of reflective layer and protective film

■ Film is resistant to high temperature ≥200℃, suitable for long-term high temperature working environment of lamp lighting

■ Compatible with ordinary aluminum evaporation coating, fast switching production mode

Core Advantages

■ Integrated molding of coating + protective film, eliminates secondary process, increases production efficiency by 60%

■ HMDSO plasma deposited film is dense, high temperature resistant and anti-aging, suitable for long-term high temperature working conditions of automotive lamps

■ High uniformity of metal reflective layer, stable reflection efficiency, no yellowing and no peeling

■ Solvent-free environmental protection process, zero VOC emission, compliant with automotive industry environmental protection standards

Basic Configuration

Model	CCZK-1000PL	CCZK-1200PL	CCZK-1400PL	CCZK-1800PL	CCZK-2000PL
Chamber Size	D1000mm*H1200mm	D1200mm*H1500mm	D1400mm*H1600mm	D1800mm*H2000mm	D2000mm*H2200mm
Power Load	53KW	60KW	83KW	113KW	125KW
Load in Area	L3100mmW4800mmH2700mm	L3600mmW5060mmH2700mm	L4200mmW6550mmH3100mm	L7000mmW8500mmH3250mm	L8000mmW9100mmH3700mm
Coating Colors	Bright Silver, High-reflection Silver
Coating Films	Aluminum metal reflective layer + HMDSO silicone oil protective film; HMDSO protective film hardness ≥3H, high temperature resistance ≥200℃, Pass test of KOH /NAOH
Vacuum System	Diffusion pump/Turbo molecular pump +Booster pump + Rotary vane pump+Holding pump(cryogenic pump and polycold is optional)
Ultimate System	5*10^-4Pa（Clean and empty chamber）
Rotation System	Planetary rotation and revolution 6/8/10/12/16 axis

Coating System	Heavy-Cross^® Evaporation Source Distributed MFC Gas Path HMDSE^®SIO Composite Deposition System


Power Supply	Evaporation power /Plasma power
Operation System	Full automatic(IPC/PLC)+Remotely operation+Alarm system (OPC-UA Link protocol available)

Remark	The specific configuration size can be designed according to customer's coating product requirements

Application

Widely used in automotive headlight reflectors, fog light reflectors, motorcycle light reflectors, and internal reflective components of various automotive lamps, it offers a rich selection of colors and features a uniform and dense film layer.