Client Highly Satisfied with CCZK-1900EL Helmet Mask Coating Machine

CICEL has achieved another key milestone in domestic coating equipment delivery, with its self-developed CCZK-1900EL horizontal evaporation coating machine successfully passing full sample testing and official final acceptance at CICEL’s production base. As a high-performance vacuum coating machine specially optimized for helmet face mask, this professional PVD coating equipment focuses on high-precision vacuum evaporation coating for polycarbonate and transparent plastic helmet accessories. During the on-site factory inspection, the client completed professional sample production and strict performance verification, highly recognizing the equipment’s stable operational performance, ultra-uniform film formation and high mass production efficiency. The equipment has obtained full client approval and is ready for formal delivery and batch production. Backed by mature R&D and manufacturing strength as a professional vacuum coating line manufacturer and industrial coating equipment supplier, CICEL delivers targeted, reliable coating equipment tailored for protective gear surface finishing needs.

As a high-performance core model in CICEL coating equipment lineup, the CCZK-1900EL horizontal evaporation coating machine features an optimized horizontal vacuum chamber structure, offering distinct advantages over traditional vertical coating equipment. Its lengthened vacuum cabin greatly expands single-batch loading capacity, accommodating more product fixtures and workpieces to fully adapt to large-scale, continuous production needs. Equipped with precision evaporation sources, high-speed vacuum pumping systems, intelligent PLC centralized control, this professional PVD coating equipment effectively solves common industry pain points, including slow vacuum forming, uneven metal film layers, unstable coloring and poor batch consistency in traditional coating production. 

The CCZK-1900EL horizontal evaporation coating machine features professional process design exclusively for helmet face mask vacuum metallization, adopting a highly refined, standardized and efficient coating workflow perfectly tailored for transparent polycarbonate plastic substrate plating. Different from general vacuum coating equipment with universal processes, this model is customized for the curved special structure and high light-transmittance requirements of helmet visors, with the entire production procedure covering full-surface precision treatment and high-precision functional film forming. The complete standardized workflow includes core technological links: precision pretreatment with multi-stage ultrasonic cleaning, pure water rinsing and dust-free constant-temperature drying to thoroughly eliminate surface oil stains, dust and impurities; curved surface adaptive clamping with special customized fixtures that perfectly fit the irregular radian of helmet masks to ensure zero deformation and uniform stress on workpieces; sealed high vacuum evacuation to build a pure and stable high-vacuum coating environment inside the chamber; precise vacuum film deposition for uniform multi-layer functional coating on curved surfaces, endowing products with high definition, ultra-high light transmittance and professional anti-glare performance; and high-vacuum constant-temperature stabilization to optimize the internal structure of the coating, making the film layer denser, harder and more durable. The mature independent vacuum metallization process ensures ultra-high bonding strength between the functional film layer and the helmet mask substrate, effectively solving common industry defects such as film peeling, layer cracking, oxidative discoloration and blurred surface texture. It stably outputs high-clarity, high-transparency and flaw-free coating effects for protective helmet accessories, greatly improving the surface finish, environmental adaptability and overall service life of finished helmet masks.

During the acceptance process, the client conducted multiple rounds of continuous trial production tests focusing on standard helmet face mask products. After professional vacuum evaporation coating treatment, the helmet masks present excellent surface performance, including uniform luster, high light transmittance, stable anti-oxidation and anti-fog properties. The coated surface achieves ideal hardness and wear resistance, which can effectively resist daily friction, scratch damage and environmental erosion, fully meeting the strict quality standards for safety protection equipment surface finishing. This dedicated helmet coating process focuses on coating compactness, light transmittance stability and long-term service durability, perfectly adapting to the specialized production requirements.

Prior to the client’s arrival, CICEL completed rigorous equipment assembly, performance testing, vacuum calibration and simulated mass production verification targeted at helmet mask coating scenarios. All core components, including vacuum chambers, diffusion pumps, mechanical pumps, evaporation systems and rotating fixture systems, underwent meticulous inspection to ensure stable and reliable coating performance. During the client’s on-site visit, professional engineers conducted full-process sample coating trials, reproducing actual production conditions to complete helmet mask vacuum coating. The whole sample testing procedure fully demonstrated the equipment’s operational stability, process consistency and coating quality. Meanwhile, CICEL technical team provided detailed equipment operation explanations, parameter adjustment guidance and daily maintenance training, helping the client fully grasp the equipment’s performance and operational standards before delivery.

With stable vacuum performance, fast pumping speed, uniform film formation and high production yield, the CCZK-1900EL evaporation coating machine fully met all technical indicators and production standards required by the client, successfully passing all factory sample testing and acceptance items. The equipment effectively optimizes traditional helmet coating workflows, reduces product defect rates, improves overall production efficiency and lowers daily operation and maintenance costs, bringing remarkable economic benefits and production upgrading advantages for protective gear manufacturers.

As a professional vacuum coating line manufacturer and integrated coating solution provider, CICEL always adheres to refined R&D and standardized production debugging for all industrial coating equipment. The successful acceptance of the CCZK-1900EL evaporation coating machine fully verifies the company’s reliable equipment quality and mature customized process matching capabilities for professional protective gear coating. In the future, CICEL will continue to upgrade the performance of vacuum coating machine and PVD coating equipment, optimize vacuum stability and film-forming precision, and provide stable, efficient, targeted vacuum coating equipment and turnkey solutions for manufacturing enterprises, helping clients continuously upgrade product quality and core market competitiveness.

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